CNC Machined Metal Shell for Mini PC & Docking Stations

The process begins with selecting a high-quality metal, typically aluminum alloy or stainless steel. These materials are chosen for their strength, durability, and excellent machinability, making them ideal for creating robust and aesthetically pleasing shells.

Cutting and Shaping: The selected metal is cut into the required shapes using CNC (Computer Numerical Control) machines. This process ensures that the dimensions of the shell are precise, allowing for a perfect fit with the Mini PC or docking station. Milling: CNC milling is used to refine the structure, creating detailed features such as USB port cutouts, vents, and mounting points. This step ensures that all necessary openings and connections are accurately positioned and properly sized. Drilling: Precision drilling is employed to create holes for screws, connectors, or other attachments, ensuring they align perfectly with internal components and external interfaces.

After machining, the metal shell undergoes surface finishing processes to enhance its durability and visual appeal: Deburring: Any sharp edges or burrs left from machining are removed to ensure a smooth and safe finish. Anodizing (for Aluminum): The aluminum shell is anodized to increase its corrosion resistance, surface hardness, and to allow for color customization. Anodizing also gives the shell a sleek, professional appearance. Polishing or Brushing (for Stainless Steel): Depending on the desired finish, the stainless steel shell may be polished for a glossy look or brushed for a matte texture.

Each shell undergoes rigorous quality checks to ensure it meets the required specifications: Dimensional Inspection: Precision tools are used to verify that all dimensions are within the specified tolerances, ensuring a precise fit. Surface Inspection: The shell's finish is inspected for any defects, ensuring a smooth and uniform appearance. Fit and Function Testing: The shell is tested with a Mini PC or docking station to confirm that all cutouts, ports, and mounting points align perfectly and that the shell fits securely.