Custom Mold Making Services Supplier & Manufacturer | ZUERST
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Our Advantages of Mold Making Services
At ZUERST, we stand out with our expertise and superior service offerings:
- Fast DFM Reports: Before production begins, we deliver a comprehensive DFM (Design for Manufacturability) report, identifying potential design issues to avoid costly delays.
- Diverse Mold Solutions: From plastic to metal molds, we handle your entire project, ensuring seamless execution.
- Rapid Turnaround: Our advanced facilities and machining capabilities allow for fast mold production, regardless of material or complexity.
- End-to-End Services: Beyond molds, we offer injection molding and production services, providing complete parts from design to delivery.
Mold Making Process
At ZUERST, we follow a precise and efficient mold-making process to ensure high-quality results:
As soon as the customer confirms the order of molds, we will start to do an initial analysis of the parts to get an idea of the part line, gate positions, etc.
The second step involves the use of predictive modeling software which allows us to see how the molten material will behave when it enters the mold, allowing for further improvements to the design.
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We make the first molds using high-quality machining equipment, with the plastic, steel, aluminum, etc. chosen by the customer.
With the newly made molds, we make a T1 sample to have a clear vision of how the customer’s final molded parts will turn out.
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Based on our analysis of the T1 sample, we review the mold design and make any adjustments needed.
We manufacture the molds in accordance with the final specifications before shipping them to the customer.
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Types of Molds We are Offering
Unlike many prototyping specialists, ZUERST provides metal casting molds, as well as low-volume casting services through trusted partners. These molds, typically made from hardened steel, are designed to produce parts from aluminum, zinc, magnesium, and other non-ferrous metals. This combination of durability and versatility makes them ideal for both small and medium-scale production, ensuring high-quality metal components for a variety of industries.
Metal Injection Molding (MIM) uses a mix of metal and binder as feedstock, enabling the production of complex metal parts with high precision. The molds used in MIM are typically made from tool steel to withstand the high-pressure metal injection process, though aluminum can also be used for certain applications.
Unlike many prototyping specialists, ZUERST provides metal casting molds, as well as low-volume casting services through trusted partners. These molds, typically made from hardened steel, are designed to produce parts from aluminum, zinc, magnesium, and other non-ferrous metals. This combination of durability and versatility makes them ideal for both small and medium-scale production, ensuring high-quality metal components for a variety of industries.
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We can make low-cost investment casting molds by 3D printing a wax pattern and surrounding it with ceramic. The ceramic molds can then be used to make metal cast parts from metals like aluminum, zinc, magnesium, stainless steel and more.
Our metal die molds can be used for aluminum extrusions of alloys like 6061 and 6063. We also make molds for plastic extrusions of materials like polystyrene, nylon, polypropylene and polythene.
Our experience making sheet metal molds for stamping and bending allows us to create sheet metal prototypes.
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Mold Making Projects
ZUERST is a professional mold making company in China, offering a wide range of prototype molds & production molds for most types of production methods, such as plastic injection molding, metal injection molding, high pressure die casting, metal casting, profile extrusion and sheet metal. With our strong engineer and manufacture team, we have successfully produced 5K+ of molds and delivery 1 Million+ of parts to our customers.
This is a 4 cavities mold we made for PU glasses injection molding. To protect people being infected during the critical time. We finish the mold within 10 days instead of 4 weeks. Find out how we speed up the mold making process.
One of our advantages is that we are able to make large size of molds from our CNC and EDM machines, and get the moldings done from our 1500 ton molding machines.
To get the best result of optical parts from injection molding process, it is important to achieve high gloss mold core from High Speed CNC Machining directly, instead of hand polishing.
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Products Display
1
What is mold making and when do you need it?
Molds are normally created to duplicate plastic and metal parts. After testing the prototypes and the market, it is the most cost-efficient way to launch your products at scale.
2
Should I choose a locally produced mold or an exported mold?
Generally speaking, making plastic or metal molds (and moldings) is cheaper in China than other countries. But shipping costs should also be considered: you will need to use air freight if you have a tight schedule; sea freight is much cheaper, but will usually take 40 days or more.
3
How long does a mold last?
A well-made, fully harden steel mold may be used for up to a million shots or injections, depending on the mold shape and injection material. Aluminum molds are less durable, which is good for short-run production with tight schedule.
4
Can molds be any shape?
Molding designs should avoid sharp corners, inconsistent wall thicknesses, and other features that restrict material flow.
5
When do I need full automatic mold?
Whatever you decide to use, in the end, what is the best cost-efficient way to get your parts done in the required quality is the key.
Why Choose ZUERST?
Experience and Expertise With over a decade of experience in CNC turning, ZUERST brings unparalleled expertise to every project. Our skilled team utilizes advanced technology to deliver precise and high-quality components, ensuring your project's success.
Customer Support Our dedicated customer support team is available 24/7 to assist you. Whether you need technical guidance or have specific project inquiries, our experts are here to provide timely and effective solutions, ensuring a smooth and efficient process from start to finish.
Get Started
Ready to begin your CNC turning project with ZUERST? Request a quote or contact us for more information. Simply upload your CAD files to receive instant feedback and pricing. Our team is here to support you every step of the way, ensuring precision and efficiency for all your CNC turning needs.
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